Five Axis Machining Centers
Competitive part production is a blend of fast machining cycles combined with a minimum of labor cost. Mazak Horizontal Machining Centers (HMC) feature high dynamics, rapid tool changes, and superior precision to answer the first piece of this equation. And many levels of modular automation can be applied to address the labor component.
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Horizontal machining is classic choice for mass-production applications, but through the intelligent use of automation, lots-of-one and small batch machining can also reap the benefits of very quick cycle times. Some of the benefits of horizontal metal cutting include:
- The machine configuration is inherently rigid, allowing higher rapid rates, acceleration (up to 2G), precision, and repeatability.
- Larger tool storage capacities (up to 330 tools), which allow for both variety and redundancy of cutting tools for uninterrupted cutting.
- Smaller footprint than most other machines
- 3, 4, and 5-axis machining capabilities
- A two-pallet changer is standard on most models, taking setup off-line and increasing chip-making time.
- Pre-engineered 6-pallet rotary changers with load stations on several HMC models.
- Configured for robot load/unload/secondary operations integration.
- Pre-engineered Palletech® automated cells are incrementally expandable from 6 to 100 pallet stands.
On-board probing for part location and feature inspection within the cutting cycle.
Versatech
The VERSATECH V series are designed to provide unsurpassed productivity in the machining of very large workpieces thanks to the spindle head that can position to the vertical and horizontal positions and any angle in between.
The VERSATECH V100N and V140N, multiple-surface 5-axis double column machining centers, are designed to provide unsurpassed productivity in the machining of very large workpieces thanks to the spindle head that can position to the vertical and horizontal positions and any angle in between.
The machining time for cast iron and non-ferrous material workpieces can be considerably reduced thanks to the fastest cutting feedrate and spindle speed in this machining center class.
In addition, since multiple-surface machining can be realized by just changing the position of the spindlehead by program head by program command, non-cutting time is considerably reduced.
Versatech V-100N, 160, 200, 240
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| V-100N | 160 | 200 | 240 |
| Distance between columns | 108.27″ | ||
| Axis Stroke – X/Y/Z/W | 157.48”/140.73″/
27.95″/49.21″ |
196.85”/140.73″/
27.95″/49.21″ |
236.22”/140.73″/
27.95″/49.21″ |
| Table Size | 82.68″ x 118.11″ | 82.68″ x 157.48″ | 82.68″ x 196.85″ |
| Table Load Capacity | 94,797 lbs | ||
| Max Spindle Speed | 10,000 rpm | ||
| Spindle Taper | No. 50 | ||
| Rapid Traverse Rate (X-,Y-, and Z-axis) | 1181 IPM | ||
| Tool Magazine Capacity | 30 Tools (opt. 60, 120 and 240) | ||
| Spindle Motor(25% ED/Cont. rating) | 50hp / 40hp | ||
Versatech V-140N, 280, 440
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| V-140N | 280 | 440 |
| Distance between columns | 147.64″ | |
| Axis Stroke – X/Y/Z/W | 275.59″/181.10″/27.95″/49.21″ | 433.07″/181.10″/27.95″/49.21″ |
| Table Size | 122.05″ x 236.22″ | 122.05″ x 393.70″ |
| Table Load Capacity | 94,797 lbs | |
| Max Spindle Speed | 10,000 rpm | |
| Spindle Taper | No. 50 | |
| Rapid Traverse Rate (X-,Y-, and Z-axis) | 1181 IPM | |
| Tool Magazine Capacity | 30 Tools (opt. 60, 120 and 240) | |
| Spindle Motor(25% ED/Cont. rating) | 50hp / 40hp | |