Manufacturing Systems

The key to becoming locally and globally competitive is to minimize the labor content of your operations. And the key to plant-floor labor optimization is automation.
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Palletech includes a simple, yet effective scheduler, which allows jobs to be queued and prioritized for “lights out” operation. Yet when the prototype job or the emergency delivery arises, as it always does, it can be given top priority in the schedule without the need for re-organizing other work.
Palletech cells are an effective strategy for both low-volume and high-volume requirements. Resident pallets and part fixtures make lots-of-one manufacturing economical, and tombstones with multi-part fixtures serve higher production users. These cells are compatible with Horizontal Machining Centers, Variaxis 5-axis Centers, plus the ultimate Multi-Tasking machines, the Integrex Series.
Horizontal Center Nexus Series

Advanced machining technology meets value in horizontal machining centers.
HCN 4000-II, 5000-II, 6000-II, 6800-II
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| HCN | 4000-II | 5000-II | 6000-II | 6800-II |
| Pallet Size | 15.75″ x 15.75″ | 19.7″ x 19.7″ | 24.8″ x 24.8″ | |
| X/Y/Z Axis Travel | 22.05″ / 24.8″ / 25.2″ | 28.7″ / 28.7″ / 29.1″ | 31.5″ / 31.5″ / 31.5″ | 41.34″ / 35.43″ / 38.58″ |
| Spindle | 18,000 rpm – 40 hp (30 min.) | 10,000 rpm – 50 hp (30 min.) | ||
| Cutting Feed Rate | 2,362 ipm | |||
| Tool Shank | CAT 40 | CAT 50 | ||
| Tool Storage Capacity | 40 (60, 80, 120 opt.) | 43 (60, 80,120, 160, 180, 240, 330 opt.) | ||
| Table Load Capacity | 880 lbs. | 1,542 lbs. | 2,204 lbs. | 3,300 lbs. |
HCN 8880, 10800
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| HCN | 8800 | 10800 |
| Pallet Size | 31.5″ x 31.5″ | 39.37″ × 39.37″ |
| X/Y/Z Axis Travel | 55.12″ x 47.24″ | 66.93″ / 55.12″ / 60.03″ |
| Spindle | 10,000 RPM – 50HP (30 mins) | 10000 rpm, 37 kW – 50 HP (30 mins) |
| Cutting Feed Rate | 2,362IPM | 2,047 IPM |
| Tool Shank | CAT 50 | CAT-50 |
| Tool Storage Capacity | 43 (60, 80,120, 160, 180, 240, 330 opt.) | |
| Table Load Capacity | 4,850 lbs. | 6,600 lbs |
Variaxis II Series NEW

Full 5-axis vertical machining of angles, 5-sided prismatic and scupltured parts.
Variaxis Mark II 500-5X II, 630-5X II, 730-5X II, 630-5X II
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| Variaxis Mark II | 500-5X II | 630-5X II | 730-5X II | 630-5X II T |
| Pallet Size | ø 19.6″ x 15.7″ | ø 24.8″ x 19.6″ |
ø 24.8″
|
|
| X, Y, Z Travel | 20″ x 20″ x 18.1″ | 24.” x 30.1″ x 20″ | 28.7″ x 33.4″ x 22″ |
24.8″ x 30.1″ x 23.62″
|
| Spindle | 12,000 rpm – 30 hp (15 mins.)
(25,000 rpm OPT) |
10,000 rpm – 40 hp (30 mins.) | 18,000 rpm – 40 hp (30 mins.) | |
| Tool Shank Type | MAS BT-40, CAT-40 | MAS BT-50, CAT-50 | MAS BT-40, CAT-40 | |
| Tool Storage Capacity | 30 (40 OPT) |
30 (40, 80 OPT) |
30 (40, 80, 120 OPT) |
30 (40, 80 OPT) |
Integrex® IV Series NEW

Small to medium range, turn, mill, drill & tap cylindrical, prismatic and sculptured parts. Lower turret.
Integrex® is the marriage of a high-powered turning center and a full-function machining center to produce parts in a single setup. It works to eliminate multiple setups, fixtures, tools, handling and waiting time, which simply add to your manufacturing costs. In addition, Done-In-One machining brings dramatic reductions in lead-time and efficient lot sizes to satisfy customer JIT and cost demands. Part accuracy is improved by eliminating multiple setups.
Integrex® comes with the option for a continuous 5-axis CNC control, bringing added capabilities to many shops. With one machine, you can be competitive on round parts with secondary operations, fully prismatic parts from solid or castings, or sculptured parts such as aerospace components and molds. Enhance your productivity by adding optional lower turret cutting.
Integrex® 1000-IV U, 100-IV S, 100-IV Chucker, 100-IV ST
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| Integrex® | 100-IV U | 100-IV S | 100-IV CHUCKER | 100-IV ST |
| Chuck Size | 6″ | |||
| Max. Swing | 21.46″ | 21.24″/15.7″(over lower turret) | ||
| Main Spindle | 6,000 rpm – 15 hp (30 min.) | |||
| Rotary Tool Spindle | 12,000 rpm – 7.5 hp(20% ED) | |||
| Second Spindle | NO | YES | NO | YES |
| Lower Turret | NO | NO | NO | YES |
| Tailstock | YES | NO | NO | NO |
| Bed Length | 20″ | 30″ | ||
Integrex® 200-IV U, 200-IV S, 200-IV T, 200-IV ST
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| Integrex® | 200-IV U | 200-IV S | 200-IV T | 200-IV ST |
| Chuck Size | 8″ | |||
| Max. Swing | 26″ | 12.99″ (over lower turret w/o BB holder)) | ||
| Main Spindle | 5,000 rpm – 30 hp (30 min.) | |||
| Rotary Tool Spindle | 12,000 rpm – 25 hp(20% ED) | |||
| Second Spindle | NO | YES | NO | YES |
| Lower Turret | NO | NO | YES | YES |
| Tailstock | YES | NO | YES | NO |
| Bed Length | 40″ | 40″/60″ | ||
Integrex® 300-IV U/L, 300-IV S/L, 300-IV T, 300-IV ST
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| Integrex® | 300-IV U/L | 300-IV S/L | 300-IV T | 300-IV ST |
| Chuck Size | 10″ | |||
| Max. Swing | 30″ | 33.5″/16.5″(over lower turret w/o BB holder) | ||
| Main Spindle | 4,000 rpm – 40 hp (30 min.) | |||
| Rotary Tool Spindle | 12,000 rpm – 25 hp(20% ED) | |||
| Second Spindle | NO | YES | NO | YES |
| Lower Turret | NO | NO | YES | YES |
| Tailstock | YES | NO | YES | NO |
| Bed Length | 40″/60″/100″ | 60″ | ||
Integrex® 400-IV U/L, 400-IV S/L, 400-IV T, 400-IV ST
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| Integrex® | 400-IV U/L | 400-IV S/L | 400-IV T | 400-IV ST |
| Chuck Size | 12″ | 12″/10″ | 12″ | 12″/10″ |
| Max. Swing | 30″ | 33.5″/16.5″(over lower turret w/o BB holder) | ||
| Main Spindle | 3,300 rpm – 40 hp (30 min.) | |||
| Rotary Tool Spindle | 12,000 rpm – 25 hp(20% ED) | |||
| Second Spindle | NO | YES | NO | YES |
| Lower Turret | NO | NO | YES | YES |
| Tailstock | YES | NO | YES | NO |
| Bed Length | 40″/60″/100″ | 60″ | ||
Integrex® e-Series Horizontal

Medium to large range, complex part machining in one setup. Milling and turn.
All Integrex® e-Series machines are equipped with the unique Mazak e-Tower. From this information center, setup support, maintenance support, manuals, work scheduling and much more are made accessible either in-office or off-site. It’s like having your own assistant right there at the machine.
e-Series Horizontals
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| Integrex® | e-420H-II | e-420HS-II |
e-420HST-II
|
| Max. Swing | 26.3″ |
26.3″
|
|
| Main Spindle | 4,000 rpm – 40 hp (30 min.) | ||
| Milling Spindle | 12,000 rpm – 30 hp | ||
| Second Spindle | NO | YES | |
| Y-Axis | 16.5″ | ||
| ATC | YES | ||
| Tailstock | YES | NO | |
| Bed Length | 60″/120″ | 80″ | |
| Integrex® | e-500H-II | e-500HS-II | e-650H-II | e-650HS-II |
| Max. Swing | 32.2″ | 36.2″ (41.3″ opt) | ||
| Main Spindle | 3,300 rpm – 40 hp (30 mins.) | 1,600 rpm – 60 hp (30 mins.) | ||
| Milling Spindle | 10,000 rpm – 50 hp | 10,000 rpm – 50 hp | ||
| Second Spindle | NO | YES | NO | YES |
| Y-Axis | 19.6″ | 25.6″ | ||
| ATC | YES | |||
| Long Boring Bar | OPT | NO | OPT | NO |
| Tailstock | YES | NO | YES | NO |
| Bed Length | 60″/120″ | 80″/120″/160″/240″ | ||
Horizontal Series available in a choice of machine lengths up to 240″.
Integrex® e-Series Vertical

Large range vertical turning plus prismatic, angular and sculptured shape machining.
All Integrex® e-Series machines are equipped with the unique Mazak e-Tower. From this information center, setup support, maintenance support, manuals, work scheduling and much more are made accessible either in-office or off-site. It’s like having your own assistant right there at the machine.
e-Series Verticals
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| Integrex® |
e-800 V/5-II
|
e-1060 V/6-II | e-1060 V/8-II | e-1550 V/10-II | e-1850 V/12-II |
| Max. Workpiece (Dia x Height) |
28.7″ x 39.3″
|
41.3″ x 39.3″ | 49.2″ x 49.2″ | 78.7″ x 56.7″ | 92.5″ x 70.8″ |
| Main Spindle | 12,000 rpm – 40 hp (30 mins.) | 10,000 rpm – 50 hp (30 mins.) | 10,000 rpm – 50 hp (30 mins.) | 10,000 rpm – 50 hp (30 mins.) | 10,000 rpm – 60 hp (30 mins.) |
| Pallet Size |
19.7″ x 19.7 “
|
24.8″ x 24.8″ | 31.5″ x 31.5″ | 39.3″ x 39.3″ | 49.2″ x 49.2″ |
| C-Axis Turning Spindle | 1000 rpm – 40 hp |
600 rpm – 50 hp
|
500 rpm – 50 hp
|
300 rpm – 50 hp
|
250 rpm – 50 hp
|
| ATC | 40 Tools Std. (60, 80, 120 Magazines Optional) Tool Hives also available | ||||
e-Series Verticals – Single Table Version
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| Integrex® | e-1060 V/8-II | e-1850 V/12-II | |||
| Max. Workpiece (Dia x Height) | 59.06″ x 57.09″ | 137.8″ x 70.8″ | |||
| Main Spindle | 10,000 rpm – 50 hp (30 mins.) | 10,000 rpm – 60 hp (30 mins.) | |||
| Pallet Size | 49.21″ Dia | 98.4″ Dia | |||
| C-Axis Turning Spindle |
500 rpm – 50 hp
|
100 rpm – 50 hp
|
|||
| ATC | 40 Tools Std. (60, 80, 120 Magazines Optional) Tool Hives also available | ||||
e-Series Verical – Ramtec
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| Integrex® | Ramtec V/8 | Ramtec V/10 | Ramtec V/25 | ||
| Max. Workpiece (Dia x Height) | 49.2″ x 49.2″ | 78.7″ x 56.7″ | |||
| Main Spindle | 10,000 rpm – 50 hp (30 mins.) | 10,000 rpm – 50 hp (30 mins.) | 10,000 rpm – 60 hp (30 mins.) | ||
| Pallet Size | 49.21″ Dia Chuck (opt) | 39.3″ x 39.3″ | |||
| C-Axis Turning Spindle |
500 rpm – 50 hp
|
300 rpm – 50 hp
|
250 rpm – 50 hp
|
||
| ATC | 40 Tools Std. (60, 80, 120 Magazines Optional) Tool Hives also available | ||||
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