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A.W. Miller is a full-service, sales and application engineering-based distributor, offering dedicated customer product support programs through each of our fully equipped regional technology centers.
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Manufacturing Systems

The key to becoming locally and globally competitive is to minimize the labor content of your operations. And the key to plant-floor labor optimization is automation.


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Palletech palletized machining systems are pre-engineered automation that can serve one machining center with a few pallets – or up to eight machines with (100) pallets. And, you can add machines, pallets and load/unload stations as you need them, pacing your capital investment with the growth of your business.

Palletech includes a simple, yet effective scheduler, which allows jobs to be queued and prioritized for “lights out” operation. Yet when the prototype job or the emergency delivery arises, as it always does, it can be given top priority in the schedule without the need for re-organizing other work.

Palletech cells are an effective strategy for both low-volume and high-volume requirements. Resident pallets and part fixtures make lots-of-one manufacturing economical, and tombstones with multi-part fixtures serve higher production users. These cells are compatible with Horizontal Machining Centers, Variaxis 5-axis Centers, plus the ultimate Multi-Tasking machines, the Integrex Series.

Horizontal Center Nexus Series


Advanced machining technology meets value in horizontal machining centers.



The HCN-5000 horizontal machining center combines outstanding value with high performance features designed for maximum performance. All HCN models come equipped with the Mazatrol Matrix CNC control, featuring simple, smart conversational programming, complete with monitoring and diagnostics. It boasts a compact footprint, too. There isn’t another machine in its class that has so much to offer.

HCN 4000-II, 5000-II, 6000-II, 6800-II

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HCN 4000-II 5000-II 6000-II 6800-II
Pallet Size 15.75″ x 15.75″ 19.7″ x 19.7″ 24.8″ x 24.8″
X/Y/Z Axis Travel 22.05″ / 24.8″ / 25.2″ 28.7″ / 28.7″ / 29.1″ 31.5″ / 31.5″ / 31.5″ 41.34″ / 35.43″ / 38.58″
Spindle 18,000 rpm – 40 hp (30 min.) 10,000 rpm – 50 hp (30 min.)
Cutting Feed Rate 2,362 ipm
Tool Shank CAT 40 CAT 50
Tool Storage Capacity 40 (60, 80, 120 opt.) 43 (60, 80,120, 160, 180, 240, 330 opt.)
Table Load Capacity 880 lbs. 1,542 lbs. 2,204 lbs. 3,300 lbs.

HCN 8880, 10800

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HCN 8800 10800
Pallet Size 31.5″ x 31.5″ 39.37″ × 39.37″
X/Y/Z Axis Travel 55.12″ x 47.24″ 66.93″ / 55.12″ / 60.03″
Spindle 10,000 RPM – 50HP (30 mins) 10000 rpm, 37 kW – 50 HP (30 mins)
Cutting Feed Rate 2,362IPM 2,047 IPM
Tool Shank CAT 50 CAT-50
Tool Storage Capacity 43 (60, 80,120, 160, 180, 240, 330 opt.)
Table Load Capacity 4,850 lbs. 6,600 lbs

Variaxis II Series NEW


Full 5-axis vertical machining of angles, 5-sided prismatic and scupltured parts.



The highly-rigid, built-in tilting rotary table, unique to the Variaxis Series, allows workpieces with complex contours and features to be finished in just a single machine setup. It has tremendous weight capacity and will increase machining accuracy while reducing cycle time. 5-axis, simultaneously controlled machining with Variaxis is ideal for aerospace components as well as prismatic parts in steel and aluminum.

Variaxis Mark II 500-5X II, 630-5X II, 730-5X II, 630-5X II

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Variaxis Mark II 500-5X II 630-5X II 730-5X II 630-5X II T
Pallet Size ø 19.6″ x 15.7″ ø 24.8″ x 19.6″
ø 24.8″
X, Y, Z Travel 20″ x 20″ x 18.1″ 24.” x 30.1″ x 20″ 28.7″ x 33.4″ x 22″
24.8″ x 30.1″ x 23.62″
Spindle 12,000 rpm – 30 hp (15 mins.)

(25,000 rpm OPT)

10,000 rpm – 40 hp (30 mins.) 18,000 rpm – 40 hp (30 mins.)
Tool Shank Type MAS BT-40, CAT-40 MAS BT-50, CAT-50 MAS BT-40, CAT-40
Tool Storage Capacity 30
(40 OPT)
30
(40, 80 OPT)
30
(40, 80, 120 OPT)
30
(40, 80 OPT)

Integrex® IV Series NEW


Small to medium range, turn, mill, drill & tap cylindrical, prismatic and sculptured parts. Lower turret.



Advanced Multi-Tasking with Integrex® delivers maximum versatility and throughput for complex parts.

Integrex® is the marriage of a high-powered turning center and a full-function machining center to produce parts in a single setup. It works to eliminate multiple setups, fixtures, tools, handling and waiting time, which simply add to your manufacturing costs. In addition, Done-In-One machining brings dramatic reductions in lead-time and efficient lot sizes to satisfy customer JIT and cost demands. Part accuracy is improved by eliminating multiple setups.

Integrex® comes with the option for a continuous 5-axis CNC control, bringing added capabilities to many shops. With one machine, you can be competitive on round parts with secondary operations, fully prismatic parts from solid or castings, or sculptured parts such as aerospace components and molds. Enhance your productivity by adding optional lower turret cutting.

Integrex® 1000-IV U, 100-IV S, 100-IV Chucker, 100-IV ST

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Integrex® 100-IV U 100-IV S 100-IV CHUCKER 100-IV ST
Chuck Size 6″
Max. Swing 21.46″ 21.24″/15.7″(over lower turret)
Main Spindle 6,000 rpm – 15 hp (30 min.)
Rotary Tool Spindle 12,000 rpm – 7.5 hp(20% ED)
Second Spindle NO YES NO YES
Lower Turret NO NO NO YES
Tailstock YES NO NO NO
Bed Length 20″ 30″

Integrex® 200-IV U, 200-IV S, 200-IV T, 200-IV ST

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Integrex® 200-IV U 200-IV S 200-IV T 200-IV ST
Chuck Size 8″
Max. Swing 26″ 12.99″ (over lower turret w/o BB holder))
Main Spindle 5,000 rpm – 30 hp (30 min.)
Rotary Tool Spindle 12,000 rpm – 25 hp(20% ED)
Second Spindle NO YES NO YES
Lower Turret NO NO YES YES
Tailstock YES NO YES NO
Bed Length 40″ 40″/60″

Integrex® 300-IV U/L, 300-IV S/L, 300-IV T, 300-IV ST

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Integrex® 300-IV U/L 300-IV S/L 300-IV T 300-IV ST
Chuck Size 10″
Max. Swing 30″ 33.5″/16.5″(over lower turret w/o BB holder)
Main Spindle 4,000 rpm – 40 hp (30 min.)
Rotary Tool Spindle 12,000 rpm – 25 hp(20% ED)
Second Spindle NO YES NO YES
Lower Turret NO NO YES YES
Tailstock YES NO YES NO
Bed Length 40″/60″/100″ 60″

Integrex® 400-IV U/L, 400-IV S/L, 400-IV T, 400-IV ST

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Integrex® 400-IV U/L 400-IV S/L 400-IV T 400-IV ST
Chuck Size 12″ 12″/10″ 12″ 12″/10″
Max. Swing 30″ 33.5″/16.5″(over lower turret w/o BB holder)
Main Spindle 3,300 rpm – 40 hp (30 min.)
Rotary Tool Spindle 12,000 rpm – 25 hp(20% ED)
Second Spindle NO YES NO YES
Lower Turret NO NO YES YES
Tailstock YES NO YES NO
Bed Length 40″/60″/100″ 60″

Integrex® e-Series Horizontal


Medium to large range, complex part machining in one setup. Milling and turn.



Information technology and manufacturing technology all rolled into one – that’s the Integrex® e-Series. These combination machining centers/turning centers are by far the most advanced Multi-Tasking machines in the industry. Complete all operations in a single setup – turning, milling, boring, drilling, etc. This Done-in-One machining concept can now be applied to small and very complex parts. The advanced B-Axis turret design with Y-Axis capability is available on all models. And, deep-hole boring is available on some horizontal models. This is Mazak Multi-Tasking at its finest!

All Integrex® e-Series machines are equipped with the unique Mazak e-Tower. From this information center, setup support, maintenance support, manuals, work scheduling and much more are made accessible either in-office or off-site. It’s like having your own assistant right there at the machine.

e-Series Horizontals

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Integrex® e-420H-II e-420HS-II
e-420HST-II
Max. Swing 26.3″
26.3″
Main Spindle 4,000 rpm – 40 hp (30 min.)
Milling Spindle 12,000 rpm – 30 hp
Second Spindle NO YES
Y-Axis 16.5″
ATC YES
Tailstock YES NO
Bed Length 60″/120″ 80″
Integrex® e-500H-II e-500HS-II e-650H-II e-650HS-II
Max. Swing 32.2″ 36.2″ (41.3″ opt)
Main Spindle 3,300 rpm – 40 hp (30 mins.) 1,600 rpm – 60 hp (30 mins.)
Milling Spindle 10,000 rpm – 50 hp 10,000 rpm – 50 hp
Second Spindle NO YES NO YES
Y-Axis 19.6″ 25.6″
ATC YES
Long Boring Bar OPT NO OPT NO
Tailstock YES NO YES NO
Bed Length 60″/120″ 80″/120″/160″/240″

Horizontal Series available in a choice of machine lengths up to 240″.

Integrex® e-Series Vertical


Large range vertical turning plus prismatic, angular and sculptured shape machining.



Information technology and manufacturing technology all rolled into one – that’s the Integrex® e-Series. These combination machining centers/turning centers are by far the most advanced Multi-Tasking machines in the industry. Complete all operations in a single setup – turning, milling, boring, drilling, etc. This Done-in-One machining concept can now be applied to small and very complex parts. The advanced B-Axis turret design with Y-Axis capability is available on all models. And, deep-hole boring is available on some horizontal models. This is Mazak Multi-Tasking at its finest!

All Integrex® e-Series machines are equipped with the unique Mazak e-Tower. From this information center, setup support, maintenance support, manuals, work scheduling and much more are made accessible either in-office or off-site. It’s like having your own assistant right there at the machine.

e-Series Verticals

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Integrex®
e-800 V/5-II
e-1060 V/6-II e-1060 V/8-II e-1550 V/10-II e-1850 V/12-II
Max. Workpiece (Dia x Height)
28.7″ x 39.3″
41.3″ x 39.3″ 49.2″ x 49.2″ 78.7″ x 56.7″ 92.5″ x 70.8″
Main Spindle 12,000 rpm – 40 hp (30 mins.) 10,000 rpm – 50 hp (30 mins.) 10,000 rpm – 50 hp (30 mins.) 10,000 rpm – 50 hp (30 mins.) 10,000 rpm – 60 hp (30 mins.)
Pallet Size
19.7″ x 19.7 “
24.8″ x 24.8″ 31.5″ x 31.5″ 39.3″ x 39.3″ 49.2″ x 49.2″
C-Axis Turning Spindle 1000 rpm – 40 hp
600 rpm – 50 hp
500 rpm – 50 hp
300 rpm – 50 hp
250 rpm – 50 hp
   
ATC 40 Tools Std. (60, 80, 120 Magazines Optional) Tool Hives also available

e-Series Verticals – Single Table Version

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Integrex® e-1060 V/8-II e-1850 V/12-II
Max. Workpiece (Dia x Height) 59.06″ x 57.09″ 137.8″ x 70.8″
Main Spindle 10,000 rpm – 50 hp (30 mins.) 10,000 rpm – 60 hp (30 mins.)
Pallet Size 49.21″ Dia 98.4″ Dia
C-Axis Turning Spindle
500 rpm – 50 hp
100 rpm – 50 hp
   
ATC 40 Tools Std. (60, 80, 120 Magazines Optional) Tool Hives also available

e-Series Verical – Ramtec

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Integrex® Ramtec V/8 Ramtec V/10 Ramtec V/25
Max. Workpiece (Dia x Height) 49.2″ x 49.2″ 78.7″ x 56.7″
Main Spindle 10,000 rpm – 50 hp (30 mins.) 10,000 rpm – 50 hp (30 mins.) 10,000 rpm – 60 hp (30 mins.)
Pallet Size 49.21″ Dia Chuck (opt) 39.3″ x 39.3″  
C-Axis Turning Spindle
500 rpm – 50 hp
300 rpm – 50 hp
250 rpm – 50 hp
   
ATC 40 Tools Std. (60, 80, 120 Magazines Optional) Tool Hives also available

 

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