Taking Productivity to the Highest Level

A.W. Miller is a full-service, sales and application engineering-based distributor, offering dedicated customer product support programs through each of our fully equipped regional technology centers.
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Multitasking Machines

Multi-Tasking in the machining world is the combining of processes onto one machine, which were traditionally processed on multiple machines. The ultimate goal is to turn, mill, drill, tap, bore and finish the part in a single setup, what we call Done-In-One.

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This may be the single most important innovation in manufacturing technology for any company seeking to become lean, efficient, and globally cost-competitive.

Mazak is a pioneer in the field, introducing the first turn/mill lathe in 1983. Over the past twenty years, we have developed the broadest range of multi-tasking machines in the industry, serving low, medium and high-volume producers.

What Mazak Multi-Tasking can do for you:

  • Compress lead times – from days to hours
  • Reduce lot sizes with no cost penalty – lots of one, or assembly kits
  • Improve cash flow – higher frequency shipments
  • Reduce part costs – fewer fixtures, tools and FAR LESS LABOR
  • Slash non value-added time – multiple setups, handling, and queue time
  • Improve part accuracy – no tolerance build-up
  • Reduce shop burden – fewer machine tools/space/utilities
  • Run “lights-out” – increase cutting time, but not labor costs
  • Increase throughput and profitability

Integrex e-Series

The Integrex e II series – the complete fusion of a CNC turning center and machining center – realizes DONE IN ONE performance for large workpiece machining.

Information technology and manufacturing technology all rolled into one – that’s the Integrex® e-Series. These combination machining centers/turning centers are by far the most advanced Multi-Tasking machines in the industry. Complete all operations in a single setup – turning, milling, boring, drilling, etc. This Done-in-One machining concept can now be applied to small and very complex parts. The advanced B-Axis turret design with Y-Axis capability is available on all models. And, deep-hole boring is available on some horizontal models. This is Mazak Multi-Tasking at its finest!

All Integrex® e-Series machines are equipped with the unique Mazak e-Tower. From this information center, setup support, maintenance support, manuals, work scheduling and much more are made accessible either in-office or off-site. It’s like having your own assistant right there at the machine.

Integrex® e-240H-II, e-420HS-II, e-420HST-II

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Integrex® e-420H-II e-420HS-II
e-420HST-II
Max. Swing 26.3”
26.3″
Main Spindle 4,000 rpm – 40 hp (30 min.)
Milling Spindle 12,000 rpm – 30 hp
Second Spindle NO YES
Y-Axis 16.5″
ATC YES
Tailstock YES NO
Bed Length 60″/120″ 80″

Integrex® e-500H-II, e-500HS-II, e-650H-II, e-650HS-II

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Integrex® e-500H-II e-500HS-II e-650H-II e-650HS-II
Max. Swing 32.2” 36.2” (41.3″ opt)
Main Spindle 3,300 rpm – 40 hp (30 mins.) 1,600 rpm – 60 hp (30 mins.)
Milling Spindle 10,000 rpm – 50 hp 10,000 rpm – 50 hp
Second Spindle NO YES NO YES
Y-Axis 19.6″ 25.6″
ATC YES
Long Boring Bar OPT NO OPT NO
Tailstock YES NO YES NO
Bed Length 60″/120″ 80″/120″/160″/240″

Horizontal Series available in a choice of machine lengths up to 240″.

Integrex® e-800 V/5-II, e-1060 V/6-II, e-1060 V/8-II, e-1550 V/10-II, e-1850 V/12-II

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Integrex®
e-800 V/5-II
e-1060 V/6-II e-1060 V/8-II e-1550 V/10-II e-1850 V/12-II
Max. Workpiece (Dia x Height)
28.7” x 39.3”
41.3” x 39.3” 49.2” x 49.2” 78.7” x 56.7” 92.5” x 70.8”
Main Spindle 12,000 rpm – 40 hp (30 mins.) 10,000 rpm – 50 hp (30 mins.) 10,000 rpm – 50 hp (30 mins.) 10,000 rpm – 50 hp (30 mins.) 10,000 rpm – 60 hp (30 mins.)
Pallet Size
19.7” x 19.7 ”
24.8” x 24.8” 31.5” x 31.5” 39.3” x 39.3” 49.2” x 49.2”
C-Axis Turning Spindle 1000 rpm – 40 hp
600 rpm – 50 hp
500 rpm – 50 hp
300 rpm – 50 hp
250 rpm – 50 hp
ATC 40 Tools Std. (60, 80, 120 Magazines Optional) Tool Hives also available

Integrex® e-1060 V/8-II, e-1850 V/12-II

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Integrex® e-1060 V/8-II e-1850 V/12-II
Max. Workpiece (Dia x Height) 59.06” x 57.09” 137.8″ x 70.8″
Main Spindle 10,000 rpm – 50 hp (30 mins.) 10,000 rpm – 60 hp (30 mins.)
Pallet Size 49.21″ Dia 98.4″ Dia
C-Axis Turning Spindle
500 rpm – 50 hp
100 rpm – 50 hp
ATC 40 Tools Std. (60, 80, 120 Magazines Optional) Tool Hives also available

Series Verticals – Ramtec

Integrex® Ramtec V/8, Ramtec V/10, Ramtec V/25

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Integrex® Ramtec V/8 Ramtec V/10 Ramtec V/25
Max. Workpiece (Dia x Height) 49.2” x 49.2” 78.7” x 56.7”
Main Spindle 10,000 rpm – 50 hp (30 mins.) 10,000 rpm – 50 hp (30 mins.) 10,000 rpm – 60 hp (30 mins.)
Pallet Size 49.21″ Dia Chuck (opt) 39.3” x 39.3”
C-Axis Turning Spindle
500 rpm – 50 hp
300 rpm – 50 hp
250 rpm – 50 hp
ATC 40 Tools Std. (60, 80, 120 Magazines Optional) Tool Hives also available

Integrex IV Series

Small to medium range, turn, mill, drill & tap cylindrical, prismatic and sculptured parts. Lower turret.

Advanced Multi-Tasking with Integrex® delivers maximum versatility and throughput for complex parts.

Integrex® is the marriage of a high-powered turning center and a full-function machining center to produce parts in a single setup. It works to eliminate multiple setups, fixtures, tools, handling and waiting time, which simply add to your manufacturing costs. In addition, Done-In-One machining brings dramatic reductions in lead-time and efficient lot sizes to satisfy customer JIT and cost demands. Part accuracy is improved by eliminating multiple setups.

Integrex® comes with the option for a continuous 5-axis CNC control, bringing added capabilities to many shops. With one machine, you can be competitive on round parts with secondary operations, fully prismatic parts from solid or castings, or sculptured parts such as aerospace components and molds. Enhance your productivity by adding optional lower turret cutting.

Integrex® 100-IV U, 100-IV S, 100-IV CHUCKER, 100-IV ST

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Integrex® 100-IV U 100-IV S 100-IV CHUCKER 100-IV ST
Chuck Size 6″
Max. Swing 21.46” 21.24″/15.7”(over lower turret)
Main Spindle 6,000 rpm – 15 hp (30 min.)
Rotary Tool Spindle 12,000 rpm – 7.5 hp(20% ED)
Second Spindle NO YES NO YES
Lower Turret NO NO NO YES
Tailstock YES NO NO NO
Bed Length 20″ 30″

Integrex® 200-IV U, 200-IV S, 200-IV CHUCKER, 200-IV ST

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Integrex® 200-IV U 200-IV S 200-IV T 200-IV ST
Chuck Size 8″
Max. Swing 26” 12.99” (over lower turret w/o BB holder))
Main Spindle 5,000 rpm – 30 hp (30 min.)
Rotary Tool Spindle 12,000 rpm – 25 hp(20% ED)
Second Spindle NO YES NO YES
Lower Turret NO NO YES YES
Tailstock YES NO YES NO
Bed Length 40″ 40″/60″

Integrex® 300-IV U, 300-IV S, 300-IV CHUCKER, 300-IV ST

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Integrex® 300-IV U/L 300-IV S/L 300-IV T 300-IV ST
Chuck Size 10″
Max. Swing 30” 33.5″/16.5”(over lower turret w/o BB holder)
Main Spindle 4,000 rpm – 40 hp (30 min.)
Rotary Tool Spindle 12,000 rpm – 25 hp(20% ED)
Second Spindle NO YES NO YES
Lower Turret NO NO YES YES
Tailstock YES NO YES NO
Bed Length 40″/60″/100″ 60″

Integrex® 400-IV U, 400-IV S, 400-IV CHUCKER, 400-IV ST

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Integrex® 400-IV U/L 400-IV S/L 400-IV T 400-IV ST
Chuck Size 12″ 12″/10″ 12″ 12″/10″
Max. Swing 30” 33.5″/16.5”(over lower turret w/o BB holder)
Main Spindle 3,300 rpm – 40 hp (30 min.)
Rotary Tool Spindle 12,000 rpm – 25 hp(20% ED)
Second Spindle NO YES NO YES
Lower Turret NO NO YES YES
Tailstock YES NO YES NO
Bed Length 40″/60″/100″ 60″

Integrex® j-Series NEW!

It creates an option for machine shops that wish to increase their flexibility and productivity with Multi-Tasking technology and tool changing capability

Mazak has expanded its family of Multi-Tasking technology products with the new INTEGREX j-Series. Comprised of three size ranges, the INTEGREX j-Series falls in the middle of the spectrum of Mazak’s Five Levels of Multi-Tasking. The j-Series performs 4-axis simultaneous machining with 5-axis tool tip positioning, providing significant advantages in productivity, accuracy and flexibility. The j-Series creates an option for machine shops that wish to increase their flexibility and productivity with Multi-Tasking technology and tool changing capability, while providing a reasonable price alternative for customers who want automatic tool changing capability but do not necessarily need simultaneous 5-axis machining capability.

Integrex® j-200, j-300, j-400

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j-SERIES j-200 j-300 j-400
Chuck size 8″ 10″ 12″
Max. swing Ø530 mm (ø20.87”) Ø640 mm (ø25.2”) Ø640 mm (ø25.2”)
Max. Machining Diameter Ø500 mm (ø19.69”) Ø500 mm (ø19.69”) Ø500 mm (ø19.69”)
Max. Machining Length 500 mm (19.69”) 629 mm (24.76”) 629 mm (24.76”)
Travel (Y) 200 mm (± 100 mm) (7.87” (±3.94”)) 250 mm (±125mm) (9.84” (±4.92”)) 250 mm (±125mm) (9.84” (±4.92”))
Spindle (30 min. rating) 5000 rpm, 11 kW (15 HP) 4000 rpm, 18.5 kW (25 HP) 3300 rpm, 22 kW (30 HP)
Milling spindle (20% ED) 12000 rpm, 7.5 kW (10HP) 12000 rpm, 22 kW (30HP) 12000 rpm, 22 kW (30HP)
Floor space requirement 2990 x 2420 mm (117.72” x 95.28”) 3910 x 2705 mm (153.94” x 106.50”) 4240 x 2705 mm (166.93” x 106.50”)

Slant Turn Nexus NEW!

Mazak’s SLANT TURN NEXUS machines are powerful, heavy-duty CNC turning centers designed for large part turning applications such as oil field pipes, pipeline control valves, turbine wheels, aircraft and off-road parts and the production of power generating components for the aerospace, oil, gas, coal and nuclear industries.

SLANT TURN NEXUS

New generation, heavy-duty CNC turning centers 

Mazak’s SLANT TURN NEXUS machines are powerful, heavy-duty CNC turning centers designed for large part turning applications such as oil field pipes, pipeline control valves, turbine wheels, aircraft and off-road parts and the production of power generating components for the aerospace, oil, gas, coal and nuclear industries. The SLANT TURN NEXUS series is a renovation of Mazak’s successful SLANT TURN series of CNC lathes.

Slant Turn Nexus ST-500, ST-550, ST-500M, ST-550M

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Slant Turn Nexus ST-500 ST-550 ST-500M ST-550M
Universal 2000U/3000U 2000U/3000U 2000U/3000U 2000U/3000U
Chuck Size 18”~ 21”~ 18”~ 21”~
Max. Swing Ø1040 mm (ø40.94”) Ø1040 mm (ø40.94”) Ø1040 mm (ø40.94”) Ø1040 mm (ø40.94”)
Max. Machining Diameter Ø910 mm (ø35.8”) Ø910 mm (ø35.8”) Ø910 mm (ø35.8”) Ø910 mm (ø35.8”)
Max. Machining Length 2034/3169 mm (80.2”/124.8”) 2009/3144 mm (79.2”/123.8”) 2069/3204 (81.5”/126/1”) 2044/3179 mm (80.5”/125.1”)
Spindle (30 min. rating) 1600 rpm, 45 kW (60 HP) 1000 rpm, 45 kW (60 HP) 1600 rpm, 45 kW (60 HP) 1000 rpm, 45 kW (60 HP)
Milling spindle (4 min. rating) - - 4000 rpm, 7.5 kW (10 HP) 4000 rpm, 7.5 kW (10 HP)
Floor Space Requirement 6075 x 2440 mm/7210 x 2440 mm (239.2” x 96.1”/283.9” x 96.1”)

Metaturn Nexus NEW!

The MEGATURN NEXUS CNC vertical turning centers from Mazak excel at heavy-duty cutting of large cast iron and steel workpieces found in the construction machinery, industrial machinery and jet engine industries.

MEGATURN NEXUS

Vertical turning center designed for heavy-duty cutting 

The MEGATURN NEXUS CNC vertical turning centers from Mazak excel at heavy-duty cutting of large cast iron and steel workpieces found in the construction machinery, industrial machinery and jet engine industries. These machines now feature an optional two-pallet changer to boost productivity even further and allow for continuous machining.

Megaturn Nexus 900, 900M

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MEGATURN NEXUS 900 900 M
Chuck Size 15”~36” 15”~36”
Max. Machining Diameter Ø920 mm (ø36.22”) Ø920 mm (ø36.22”)
Max. Machining Height 800 mm (31.5”) 800 mm (31.5”)
Travel (X/Z) 470/876 mm (18.5” 34.25”) 470/876 mm (18.5” 34.25”)
Spindle (30 min rating) 1250 rpm, 30 kW (40 HP) 1250 rpm, 30 kW (40 HP)
Milling spindle (4 min. rating) - 4000 rpm, 7.5 kW (10 HP)
Tool Storage Capacity 12 12
Floor Space Requirement 2315 mm x 3352 mm (91.14” x 131.97”) 2315 mm x 3352 mm (91.14” x 131.97”)

Quick Turn Nexus

Smaller parts, mainly turning with secondary operations front and back.

With the introduction of NEXUS, a new generation of machine tools was born. The QTN Series brings together advanced technology, productivity and value to deliver exceptional performance for shops large and small. It delivers Multi-Tasking capability with milling and turning in a single setup. Power and speed is increased in virtually every category. Plus, they come equipped with the Mazatrol Matrix CNC control, featuring simple, smart conversational programming, complete with monitoring and diagnostics. Any way you look at it, the NEXUS QTN Series is an excellent way to improve your throughput and profit potential.

Quick Turn Nexus 100-II, 100-II M, 100-II MS

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QTN 100-II 100-II M 100-II MS
100-II MY
100-II MSY
150-II U
Chuck Size 6″
6″/5″
6″
6″/5″
8″
Bar Capacity 2″
Max. Swing 21.6″
Main Spindle 6,000 rpm – 15 hp (30 min.) 5,000 rpm -

20 hp (30 min.)

Rotary Tool Spindle NO 4,500 rpm NO
Second Spindle NO YES
NO
YES
NO
Tailstock YES NO
YES
NO
YES

Quick Turn Nexus 200-II, 200-II M, 200-II MS, 200-II MY, 200-II MSY

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QTN 200-II 200-II M 200-II MS 200-II MY 200-II MSY
Chuck Size 8″
8″/6″
8″
8″/6″
Bar Capacity 2.5″
Max. Swing 24″ 26.5″
Main Spindle 5,000 rpm – 35 hp (30 min.)
Rotary Tool Spindle NO 4,500 rpm
Second Spindle NO YES NO YES
Tailstock YES NO YES NO

Quick Turn Nexus 250-II, 250-II M, 250-II MS, 250-II MY, 250-II MSY

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QTN 250-II 250-II M 250-II MS 250-II MY 250-II MSY
Chuck Size 10″ 10″/6″ 10″ 10″/6″
Bar Capacity 3″
Max. Swing 24″ 26.5″
Main Spindle 4,000 rpm – 35 hp (30 min.)
Rotary Tool Spindle NO 4,500 rpm
Second Spindle NO YES NO YES
Tailstock YES NO YES NO

Quick Turn Nexus 300, 300-II M, 350, 350-II M, 350-II MSY

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QTN 300-II 300-II M 350-II 350-II M 350-II MY
Chuck Size 10″ 12″
Bar Capacity 3″ 4″
Max. Swing 26.8″ 29.5″ 26.8″ 29.5″
Main Spindle 4,000 rpm – 35 hp (30 min.) 3,300 rpm – 40 hp (30 min.)
Rotary Tool Spindle NO 4,000 rpm NO 4,000 rpm
Second Spindle NO
Tailstock YES

Quick Turn Nexus 400-II, 400-II M, 450-II, 450-II M

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QTN 400-II 400-II M 450-II 450-II M
Chuck Size 12″ 15″,18″, or 21″(all Opt)
Bar Capacity 4.5″ 4.5(7.2 Opt)”
Max. Swing 33.25″
Main Spindle 2500 rpm – 40 hp (30 min.) 2000 rpm – 40 hp (30 min.)
Rotary Tool Spindle NO 4,000 rpm NO 4,000 rpm
Second Spindle NO
Tailstock YES

 

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